Micromaxx MM 2854 Betriebsanleitung

MICROMASTER 440 0,12 kW - 250 kW Operating Instructions (Compact) Issue 10/06 User Documentation

2 Electrical Installation Issue 10/06 MICROMASTER 440 10 Operating Instructions (Compact) Input voltage range 3 AC 380 V – 480 V. ± 10 % (Unfil

Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 11 Input voltage range 3 AC 380 V – 480 V, ± 10 % (Unf

2 Electrical Installation Issue 10/06 MICROMASTER 440 12 Operating Instructions (Compact) Input voltage range 3 AC 500 V – 600 V, ± 10 % (Unfi

Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 13 2.2 Power Terminals You can gain access to the mains a

2 Electrical Installation Issue 10/06 MICROMASTER 440 14 Operating Instructions (Compact) Frame Sizes B and C Fig. 2-2 Removing front covers

Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 15 Frame Sizes D and E 132 Fig. 2-3 Removing front c

2 Electrical Installation Issue 10/06 MICROMASTER 440 16 Operating Instructions (Compact) Frame Size F 13219 mm AF Fig. 2-4 Removing front c

Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 17 Frame Sizes FX and GX 1234Fig. 2-5 Removing front

2 Electrical Installation Issue 10/06 MICROMASTER 440 18 Operating Instructions (Compact) Access to the power supply and motor terminals is possi

Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 19 Shield connectionMains cable PEHoisting eyesMains cabl

Warnings, Cautions and Notes Issue 10/06 MICROMASTER 440 2 Operating Instructions (Compact) Warnings, Cautions and Notes The following Warnings, C

2 Electrical Installation Issue 10/06 MICROMASTER 440 20 Operating Instructions (Compact) Cable opening formains conectionU1/L1, V1/L2, W1/L3Shie

Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 21 2.3 Control terminals Terminal Designation Function 1

2 Electrical Installation Issue 10/06 MICROMASTER 440 22 Operating Instructions (Compact) 2.4 Block diagram PE1/3 AC 200 - 240 V3 AC 380 - 480 V3

Issue 10/06 3 Factory setting MICROMASTER 440 Operating Instructions (Compact) 23 3 Factory setting The MICROMASTER 440 frequency inverter is se

4 Communications Issue 10/06 MICROMASTER 440 24 Operating Instructions (Compact) 4 Communications 4.1 Establishing communications MICROMASTER 440

Issue 10/06 4 Communications MICROMASTER 440 Operating Instructions (Compact) 25 AOP as control unit Parameter / Terminal AOP on BOP link AOP

5 BOP / AOP (Option) Issue 10/06 MICROMASTER 440 26 Operating Instructions (Compact) BOP / AOP (Option) Buttons and their Functions Panel/ Button

Issue 10/06 5 BOP / AOP (Option) MICROMASTER 440 Operating Instructions (Compact) 27 5.2 Changing parameters using as an example P0004 "Pa

6 Commissioning Issue 10/06 MICROMASTER 440 28 Operating Instructions (Compact) 6 Commissioning 6.1 Quick commissioning The frequency inverter is

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 29 P0304 =... P0304 =...Rated motor voltage (Nominal motor voltage

Issue 10/06 Contents MICROMASTER 440 Operating Instructions (Compact) 3 Contents 1 Installation...

6 Commissioning Issue 10/06 MICROMASTER 440 30 Operating Instructions (Compact) BOPUSSBOP linkUSSCOM linkP0700 = 2TerminalsCBCOM linkSequence co

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 31 P1300 =... Control mode (enters the required control mode)

6 Commissioning Issue 10/06 MICROMASTER 440 32 Operating Instructions (Compact) 6.2 Motor data identification Factory setting Ambient motor t

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 33 The procedure to manually determine the magnetizing current and

6 Commissioning Issue 10/06 MICROMASTER 440 34 Operating Instructions (Compact) 6.4 Commissioning the application An application is commissioned

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 35 6.4.3 Digital input (DIN) Function digital input 1 Terminal 5

6 Commissioning Issue 10/06 MICROMASTER 440 36 Operating Instructions (Compact) 6.4.4 Digital outputs (DOUT) BI: Function of digital output 1

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 37 6.4.5 Selection of frequency setpoint P1000 =... Selection of

6 Commissioning Issue 10/06 MICROMASTER 440 38 Operating Instructions (Compact) ADC1ADC2OFF = [V], 0 - 10 VON = [A], 0 - 20 mA7OFF = [V], 0 - 1

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 39 6.4.7 Analog output (DAC) CI: DAC Defines function of the 0 -

Contents Issue 10/06 MICROMASTER 440 4 Operating Instructions (Compact) 6.4.17 Field-orientated control ...

6 Commissioning Issue 10/06 MICROMASTER 440 40 Operating Instructions (Compact) 6.4.8 Motor potentiometer (MOP) P1031 =... Setpoint memory o

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 41 6.4.9 Fixed frequency (FF) Fixed frequency 1 Can be directly s

6 Commissioning Issue 10/06 MICROMASTER 440 42 Operating Instructions (Compact) 6.4.10 JOG JOG frequency right Frequency in Hz when the motor is

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 43 6.4.11 Ramp function generator (RFG) Skip frequency 1 (entered

6 Commissioning Issue 10/06 MICROMASTER 440 44 Operating Instructions (Compact) 6.4.12 Reference/limit frequencies Min. frequency (entered in Hz

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 45 6.4.13 Inverter protection Inverter overload reaction Selects

6 Commissioning Issue 10/06 MICROMASTER 440 46 Operating Instructions (Compact) A high thermal motor load and when the line supply is frequently

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 47 6.4.15 Encoder Select encoder type Selects the encoder type.

6 Commissioning Issue 10/06 MICROMASTER 440 48 Operating Instructions (Compact) 6.4.16 V/f control P1300 =... Control mode The control type is

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 49 P1312 =... Starting boost (entered in %) Voltage boost when st

Issue 10/06 1 Installation MICROMASTER 440 Operating Instructions (Compact) 5 1 Installation 1.1 Clearance distances for mounting The inverters

6 Commissioning Issue 10/06 MICROMASTER 440 50 Operating Instructions (Compact) 6.4.17 Field-orientated control Limitations To avoid a premature

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 51 6.4.17.1 Sensorless vector control (SLVC) Control mode 20 Cl

6 Commissioning Issue 10/06 MICROMASTER 440 52 Operating Instructions (Compact) Control word of motor model This parameter controls the operati

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 53 6.4.17.2 Vector control with encoder (VC) ¾ First step: Parame

6 Commissioning Issue 10/06 MICROMASTER 440 54 Operating Instructions (Compact) Supplementary torque setpoint ¾ In the vector mode – with / with

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 55 6.4.18 Converter-specific Functions 6.4.18.1 Flying start Flyin

6 Commissioning Issue 10/06 MICROMASTER 440 56 Operating Instructions (Compact) 6.4.18.3 Holding brake ¾ Series / commissioning for hazardous lo

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 57 BI: Fct digital output 1 Defines the source for digital output

6 Commissioning Issue 10/06 MICROMASTER 440 58 Operating Instructions (Compact) 6.4.18.4 DC brake BI: Enabling the DC brake This enables DC brak

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 59 tP1234OFF1/OFF3ONtt⏐f⏐OFF rampP12332tOFF2ttP0347OFF2OFF2DC bra

2 Electrical Installation Issue 10/06 MICROMASTER 440 6 Operating Instructions (Compact) 2 Electrical Installation 2.1 Technical Specifications I

6 Commissioning Issue 10/06 MICROMASTER 440 60 Operating Instructions (Compact) 6.4.18.6 Dynamic braking The following settings should always be

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 61 6.4.18.8 Load torque monitoring This function monitors the tran

6 Commissioning Issue 10/06 MICROMASTER 440 62 Operating Instructions (Compact) P2189Upper torque threshold 3P2190Lower torque threshold 3P2187U

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 63 6.4.18.9 PID controller BI: Enable PID controllerPID mode Allow

6 Commissioning Issue 10/06 MICROMASTER 440 64 Operating Instructions (Compact) Controller structures These structures are selected using parame

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 65 PID cancer control Closed-loop dancer roll control is selected w

6 Commissioning Issue 10/06 MICROMASTER 440 66 Operating Instructions (Compact) 6.4.18.10 Positioning down ramp Technological application Selec

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 67 6.4.18.11 Free function blocks (FFB) P2800 =... Enable FFBs P

6 Commissioning Issue 10/06 MICROMASTER 440 68 Operating Instructions (Compact) FFB Input parameters Output parameters Setting parameters AND1

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 69 6.4.19 Data sets For many applications it is beneficial to have

Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 7 Input voltage range 3 AC 200 V – 240 V. ± 10 % (with b

6 Commissioning Issue 10/06 MICROMASTER 440 70 Operating Instructions (Compact) Drive data set (DDS) Drive data set (DDS) bit 0 Selects the com

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 71 Example: 1. Commissioning steps with a motor: − Carry-out com

6 Commissioning Issue 10/06 MICROMASTER 440 72 Operating Instructions (Compact) 6.4.20 Diagnostic parameters r0021 CO: Act. filtered frequency

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 73 r0054 CO/BO: Control word 1 Displays the first control word (S

6 Commissioning Issue 10/06 MICROMASTER 440 74 Operating Instructions (Compact) r1079 CO: Selected frequency setpoint Displays the selected fre

Issue 10/06 6 Commissioning MICROMASTER 440 Operating Instructions (Compact) 75 6.5 Series commissioning An existing parameter set can be transf

7 Displays and messages Issue 10/06 MICROMASTER 440 76 Operating Instructions (Compact) 7 Displays and messages 7.1 LED status display LEDs for

Issue 10/06 7 Displays and messages MICROMASTER 440 Operating Instructions (Compact) 77 7.2 Fault messages and Alarm messages Fault Significanc

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2 Electrical Installation Issue 10/06 MICROMASTER 440 8 Operating Instructions (Compact) Input voltage range 3 AC 200 V – 240 V. ± 10 % (Unfilt

Issue 10/06 2 Electrical Installation MICROMASTER 440 Operating Instructions (Compact) 9 Input voltage range 3 AC 380 V – 480 V. ± 10 % (with b